When the production process control department starts up and changes the specifications and varieties, the quality department conducts a first inspection by an online quality inspector. The first inspection content includes the appearance, size, identification, etc. of the pipes, and batch production can only be carried out after the first inspection is qualified. And this quality inspector is responsible for inspecting and pasting certificates of conformity during the production process, and truthfully supervising and recording the quality status of the products. If any abnormal phenomena are found, they should be promptly reported to the on duty department head and the host operator.
1 Adhere to organizing production according to standards
Standardization work is an important prerequisite for quality management and a need to achieve standardized management. Without adhering to rules, there is no perfect solution. The standards of enterprises are divided into technical standards and management standards. Work standards are actually separated from management standards and are a part of management standards. Technical standards are mainly divided into raw material and auxiliary material standards, process and tooling standards, semi-finished product standards, finished product standards, packaging standards, inspection standards, etc. It controls the quality of materials used in various processes along the product formation line, and sets up checkpoints layer by layer to keep the production process under control. In the technical standard system, each standard is centered around product standards and serves to meet the standards of finished products. The production process flow and number of office operations in our company's work standards are subject to arbitrary changes, which must be taken seriously and improved.
Management standards regulate human behavior, relationships between people, and relationships between people and things, serving to improve work quality and ensure product quality. It includes product process regulations, operating procedures, and economic responsibility systems. The degree of enterprise standardization reflects the level of enterprise management. To ensure product quality, enterprises must first establish and improve various technical and management standards, striving for supporting facilities. The second is to strictly implement standards, standardize the quality of materials and human work during the production process, conduct strict assessments, and implement rewards and punishments. The third is to constantly revise and improve standards, implement new standards and ensure the progressiveness of standards.
2 Strengthen the quality inspection mechanism
Quality inspection plays the following functions in the production process: firstly, it serves as a guarantee function, that is, a gatekeeper function. By inspecting raw materials and semi-finished products, identifying, sorting, and removing non-conforming products, and deciding whether to accept the product or batch of products. Ensure that unqualified raw materials are not put into production, unqualified semi-finished products are not transferred to the next process, and unqualified products are not left the factory; The second is the function of prevention. The information and data obtained through quality inspection provide a basis for control, identify quality problems, identify the causes in a timely manner, and prevent or reduce the occurrence of non-conforming products; The third is the function of the report. The quality inspection department shall promptly report quality information and issues to the factory director or relevant higher-level departments, providing necessary quality information to improve quality and strengthen management.
To improve quality inspection work, firstly, it is necessary to establish and improve quality inspection institutions, equip quality inspection personnel, equipment, and facilities that can meet production needs; Secondly, it is necessary to establish a sound quality inspection system, which should be implemented layer by layer from raw materials entering the factory to finished products leaving the factory, with original records kept, clear responsibilities for production workers and inspectors, and quality tracking implemented. At the same time, it is necessary to closely integrate the functions of production workers and inspectors. Inspectors are not only responsible for quality inspection, but also have the function of guiding production workers. Production workers cannot just focus on production. The products they produce must be inspected first, and a combination of self inspection, mutual inspection, and specialized inspection should be implemented; The third is to establish the authority of quality inspection institutions. The quality inspection agency must be under the direct leadership of the factory director, and no department or personnel can intervene. Unqualified raw materials confirmed by the quality inspection department are not allowed to enter the factory, unqualified semi-finished products cannot flow to the next process, and unqualified products are not allowed to leave the factory.
3 Implement quality veto power
The quality of products depends on the quality of work, and the quality of work is mainly a matter of human factors. Therefore, how to tap into human positive factors, improve quality management mechanisms and constraint mechanisms, is an important link in quality work.
The quality responsibility system or the economic responsibility system centered on quality is an important means to improve the quality of human work. Quality management plays an important role in various aspects of enterprise management, because the important task of enterprises is to produce products, provide useful value to society, and obtain their own economic benefits. The core of the quality responsibility system is the combination of responsibility, authority, and benefits for enterprise management personnel, technical personnel, and production personnel in quality issues. As a production process quality management, the first step is to analyze the quality functions of each position and personnel, that is, to clarify their respective responsibilities in quality issues and the standards of work. Secondly, it is necessary to closely link the product quality of personnel in the position with economic benefits, and implement rewards and punishments. Long term winners will be given heavy rewards, and those who cause quality losses due to dereliction of duty will not be paid, but will also be subject to compensation or other penalties.
4 Seize the key factors that affect product quality and set quality management or control points
The meaning of quality management points (control points) is the special management measures and methods adopted by the production and manufacturing site during a certain period and under certain conditions for quality characteristics, key parts, weak links, and main factors that need to be controlled, to implement strengthened management, so as to put the factory in a good control state and ensure the specified quality requirements. Strengthening management in this area requires professional managers to conduct a systematic analysis of the entire enterprise, identify key areas and weak links, and control them.
Quality is the life of an enterprise, a display of its overall quality, and a reflection of its comprehensive strength. With the progress of human society and the improvement of people's living standards, customers have increasingly high requirements for product quality. Therefore, in order for enterprises to achieve long-term stable development, they must focus on quality as the core of production, strengthen product quality management, and produce high-quality products, so that enterprise leaders can rest assured and our customers can be satisfied!
In addition, to highlight the importance of quality management work, quality veto should also be implemented. It is to use quality indicators as a hard indicator to assess cadres and employees. No matter how well other work is done, as long as there is a problem with quality, a veto will be implemented when selecting honor projects such as advanced, promoted, and advanced.
Possess ISO9001 quality management system, ISO14001 environmental management system, ISO18001 occupational health management system, and IATF16949 quality management system certificates.
1.Quality Management System Certificate
2.Environmental Management System Certificate
3.Occupational Health Management System Certificate
4.Automobile Management System Certificate